The Sherline 5400 deluxe tabletop mill stands out as our most sought-after milling machine, engineered for those who demand precision in a smaller footprint. This model takes all the trusted features of a standard Sherline mill and elevates them with key upgrades, designed to enhance usability and expand machining capabilities right on your benchtop.
The 5400 series begins with an enhanced foundation: a laser-engraved 12-inch solid aluminum base. This upgrade alone provides an extra 2 inches of Y-axis travel, crucial for tackling larger projects and offering greater flexibility in part placement. Complementing this are laser-engraved scales on both the table and base, providing immediate, clear references for precise adjustments and measurements during milling operations.
Further enhancing the user experience are upgraded handwheels. The Z-axis now features a larger 2-1/2 inch zero-adjustable handwheel, while the X- and Y-axes are equipped with 2-inch zero-adjustable handwheels. These larger handwheels offer improved grip and finer control over axis movements, essential for achieving delicate cuts and precise positioning. A mill headstock spacer is also included, increasing throat distance. This added clearance is invaluable when working with larger workpieces or utilizing specific tooling setups. Finally, the inclusion of a 1/4″ drill chuck and drawbolt right out of the box means the 5400 is ready for a variety of milling tasks immediately.
Like all Sherline milling machines, the 5400 incorporates precision-machined dovetailed slides with adjustable gibs. This fundamental design ensures smooth, accurate movement and allows users to maintain optimal slide fit over time. Permanently lubricated spindle bearings minimize maintenance and contribute to the machine’s consistent, reliable performance. Adjustable preload anti-backlash feed screws are another hallmark of Sherline quality, critical for eliminating play in the drive system and enabling highly accurate and repeatable cuts. Powering the Sherline 5400 is a high-torque 90V DC motor paired with electronic speed control. This system delivers continuously variable spindle speeds from 70 to 2800 RPM, easily adjusted without the need for cumbersome gear or belt changes. For applications demanding even greater torque at lower speeds, a secondary pulley position provides that extra power when you need it most.
The Sherline tabletop mill, particularly the deluxe 5400 series, is ideally suited for individuals and professionals who require a compact yet capable milling solution for creating small, intricate, and precision parts. Proudly made in the USA, Sherline machines are backed by exceptional customer service, ensuring support and expertise are readily available. Don’t let the benchtop size fool you; these mills are engineered to produce high-quality, precision components. The 10″ Sherline tabletop mill is not just for wood and plastics; its robust construction and inherent accuracy allow it to confidently machine aluminum and steel, bringing true full-size machine precision to a desktop footprint.
Important Note for Metric Mill Orders:
It’s worth noting that Sherline’s tooling, including essential items like center drills, are primarily manufactured to fractional inch dimensions. If you are operating a metric Sherline 5400 mill with metric tool holders such as collets or end mill holders, you will need to order fractional-sized holders to properly accommodate Sherline’s readily available and widely compatible cutting tools. This ensures seamless integration and optimal performance when using Sherline tooling with your metric machine.
